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On Cost Reduction in Pre-press design

On Cost Reduction in Pre-press design

How cut cost is a common concern of all presswork operators who shall be proficient in the knowledge of plate making and printing technology, costs print standard, paper specification and function and the production capacity of printing. To reduce cost, which will ensure the rational selection of technologies and materials of paper, according to the capability of printing books for the practice of printing needs work.Every an overall design is by the designer, who will work with content considerations, property, the amount of images and words, and readers. Cost is an important element on competition. Now take a look at how to reduce costs in light of pre-print design. 1? Paper Format

Inadequate selection paper format would increase the loading lip and reduce the scope of paper. Books with lots of short lines, such as poetry, adopts 32-mo? Cuyo fore-edge and the channel has plenty of room. Using long, narrow 36-mo could reduce paper consumption. If the format is too small, number of folding and consumption crystal material would be high. To make printing easier and cut costs, it is recommended not to use irregular format. 2. Paper Material

Paper accounts much material in the cost of books, usually more than 40%. The rational choice of paper material is an important way to reduce costs. For normal books, such as collecting records, learning stuff, art books and literature, the role of binding cover just use 52g/m2 (hereinafter thereafter, 52 g) intaglio paper, while the rich binding could use 60g or 70g offset paper.Music and children books in black and white could use 60 g paper, and in various colors could use 80g offset paper. Textbooks usually adopts 49 ~ 60g paper relief, paper Book Tool, 52 g intake cover relief role, while the rich binding uses 40g Bible paper. General Book technical standard could use 80 ~ 120g offset paper. Photos and photo albums are pictures use 80 ~ 120g offset paper or 100 ~ 128g copper plate paper according to the fineness, selected offset paper or copper plate paper sheet size and grams. New Year photo and poster usually use 50 ~ 80g single-sided offset paper. Strip uses 52 ~ 50 g of relief role. High grade fine-art mini-picture uses 256g cellophane. Magazines usually use 52 ~ 80 g of paper, while black and white take 60g writing paper or offset paper, and colored paper 80g adopt double-sided. Cover, Interleaf and keeps the books and magazines: cover of books less than 200 pages usually uses 100 ~ 150g paper, above 200 pages usually uses 120 ~ 180 g of paper, Interleaf uses 80g ~ 150g paper; flyleaf uses 80 ~ 150g paper according to the thickness of books. For the same type of paper, more weight means higher cost. Weight increase of text paper thickness would increase the spine. Sometimes, weight and cover paper format will be adjusted, which influence many aspects and, finally, increased costs of paper. Rational selection of paper material not mean to do shoddy work. The use of plain paper to print fine screen plate would cause the lint page and be crippling. Normal readings can use newsprint, but the books must be kept for a long time should not use newsprint, it is easy to time. 3. Page Number

In the process of making, zero page shall be avoided. Except for some text, a book also includes other parts such as head page, preface, table of contents, copyright page etc. Each part may use different paper. It is difficult to establish the amount of a paper to be multiple of 4. 4. Binding form and layout design

Common forms of binding books are: sewing chair, flat stitching, thread sewing, offset, etc. chair mandatory sewing thread sewing and offset binding, the type page in the media center could design small. While using flat stitching, will be bigger, by the stream of flat seam will be approximately 5 mm. When design manuscript the size of body type, density between rows, width of margin around the line and blank line of headline etc are all affecting the cost of the book. For example, for a book of 32-months, the original design is: type face No. 5 ranking of 26 words x 25 rows = 650 words on each side, the space of row 5 / 8 strips, therefore a script with 240 thousand words needs 370 sides. If changed to: 26 words rows × 27 = 702 words, row space 1 / 2 strip, 342 parts are necessary. The two forms differ in 28 parts. Book cost can be reduced by every aspect like page number, paper and binding. However, not everything is good when design is made to be dense. For children's books, the word size and row space can not be too small. We will reduce both the cost of books as possible while ensuring conformity to the book content and readers. 5. Cover Size

Coverage will be designed according to size book, the thickness of the column and the size of the flaps. Flap can be designed bigger while ensuring easy to print and save paper. Most of the flaps could be above 30mm. However, some housing designs are not well know paper specification, format and print performance, fixing flap size randomly without regard to paper format. Therefore, paper waste is usually caused by the product to meet the requirement of the specification and paper format. Most book covers now need to be laminated after printing, so, the cost is even higher. For example, a number of books have Volume I and Volume II. Both are 32 months and each has about 600 parts. Use 52g paper to print the column is 22 mm thick, and the cover adopts offset printing. Each volume is printed 20 thousand and be laminated after printing. If designers do not know the specifications and paper format as well, and make the flap is 65mm, 787 × 1092 1? 16 paper is needed. If the flap is made to be 40 mm according to paper format, 787 x 1092 1? Role of 8 can be used. Gap in costs between the two, including the cost of printing, paper cost and lamination cost is 4000 Yuan or so. Thus we can see, designers have a good understanding of the role and format specifications and take cost reduction into consideration in the design, to avoid economic losses. 6. Decoration Material

When selecting materials for rich binding cover, feather, cotton, hemp, silk and fur shall be limited to the use, use tough paper, varnished paper and leather cloth instead as much as possible. Except in special need, do not use gold foils as stamping material, use stamping aluminum hot, color film etc instead, to reduce costs. 7. Printing Technology

32-mo 16-mo normal or one or two books color of over 50 thousand volumes, is generally used rotary, because their speed is high, book leaves are folded after printing, and printing costs is lower than flat printing. However, for volumes of books in less than 50 thousand, the composition could lead to adopt auto complete, auto or part of eight presses to print page. Composition laser could adopt BB double sided offset printing which are exclusively used for printing books and magazines and the printing cost is calculated according to ream. You can also use 01 or 08 Type one color offset printing which are single printing face and the cost is calculated according to ream. But BB offset printing are faster but less cost of printing a single color offset printing. Photo album high quality that requires the use of dual-color or four color offset printing. New year picture, front-back role and purpose of those big solid shall use single-color offset printing quality. Printers must have advanced knowledge of the press, the level of performance and cost calculation, otherwise, high-cost printing technology may be adopted and the quality of the book may be affected.

http://www.zx-printing.com

About the Author

ZX_Printing company is specialized in full color printing, Booklet, Folded brochure, paper handbag etc. You can get 85% off by chossing our printing service in China.

http://www.zx-printing.com

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